FALLING FILMEVAPORATION SYSTEMS

FOOD-LIQUID CONCENTRATION / FALLING FILM

Falling film evaporators
for your actual liquid.

Short product hold-up · Controlled vacuum evaporation · Continuous surface wetting

Start with measured viscosity, suspended solids and fouling tendency. Falling film is a candidate for low-viscosity liquids when continuous wetting can be maintained; concentrated, fibrous or crystallizing feeds need a closer review.

01Product suitability
02Water-removal duty
03Heat-recovery strategy
REAL PILOT EQUIPMENTAI-ENHANCED LIGHT / BACKGROUND
Real pilot-scale falling-film apparatus with three vertical columns, vessels and control panel, AI-enhanced presentation
Real pilot-equipment reference · background and light enhanced with AI · not a delivered-project claim

Is falling film suitable for your product?

Screen the final concentrate as well as the incoming feed. Measure the product at its operating condition before selecting the evaporator.

Product conditionSelection questionNext evidence
Low-viscosity, pumpable liquidCan the final concentrate maintain a continuous film?Minimum-load wetting record
Suspended particles or fibreWill the proposed distributor and passages remain open?Distributor drawing and feed trial
Deposits, heat-sensitive solids or foamCan the run meet product quality and an agreed cleaning interval?Run and cleaning evidence
Crystals or a difficult final viscosityDoes another liquid path fit the duty better?Compare falling film and circulation alternatives

On a narrow screen, scroll the table horizontally to compare all columns.

Follow the equipment and energy boundary

  1. Feed distributionUniform liquid entry
  2. Heated tubesProduct and heating streams separated
  3. SeparatorConcentrate and vapour outlets
  4. Vacuum & condensatePressure, cooling and recovery

Functional route, not a fabrication drawing. Inspect all ten modules, including the controls and vacuum/condensation boundary.

Compare the heat strategy on one duty

DecisionComparisonPrepare
Effect arrangementSingle vs multiple effectsPressure/temperature profile, concentration and minimum load
Vapour recompressionMVR vs TVR basisSteam condition, vapour lift, electricity and start-up heat
Scale and evidencePilot to industrial scopeProduct observations, geometry, utilities and acceptance

On a narrow screen, scroll the table horizontally to compare all columns.

Prepare a comparable project brief

Use the duty calculator to separate feed, concentrate and evaporated water. Keep the assumptions with the result and carry the same basis into the enquiry.

Measured product, clear scope

The equipment shown above is a pilot reference. For an industrial proposal, ask for identified industrial arrangement photographs, module drawings and the agreed supply boundary.

Send your product and operating duty